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Passlock issue. How to correctly fix it?

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169K views 155 replies 30 participants last post by  Jacko in Vanuatu  
#1 ·
My truck just started to exhibit the common PassLock symptoms. Cranks and cranks but no start with the security red light flashing on the dash. It did this to me Monday and almost made me late for work.

From my understanding and reading around between CF and here is that it will get progressively worse.

I found this How To in CF and it has great info on how to fix this the right way. I take no credit for this as it was not done by me.

Pass Lock How To: Ignition - Chevy Colorado & GMC Canyon

Also from what I have been reading is that there are like 15 different passlock modules that can be purchased and all have different resistive readings that it sends back to the BCM.

Ideally you should be able to take a DMM to your wires from the passlock and read what your particular passlock modules resistance reading is and match it up to one of the 15 available replacements. That would make it a plug and play installation without having to do a Re-Learn.

In the above How To link it states that you have to go to a dealership to get it reprogrammed. Is that not the same as doing a Re-Learn on your own?

I'll probably get around to doing this once my passlock starts acting up more since its only done it once to me. Any thoughts?
 
#4 ·
nope cant figure it out. Im waiting to find someone who can do a tune for me but now its not starting at all. I did the 10 minute 30 second cycle so long last time I drained a fully charged battery. I dont know wtf to do now. I cant toake it to the dealership cause Im broke as fuck but it sucks having my truck sitting for so long.
 
#6 ·
just trying to do a relearn. I was trying to get it started so I could cut the wire and just drive like that till i can get a tune but Im SOL on that front now too
 
#10 ·
Where? a tune is about $100. Ill try that first if its cheaper. Tune is about $100 but itll do a little more then jsut fix the passlock problem
 
#20 ·
I don't feel like retyping everything, but look for the thread where I am discussing this with Unicknn.... it explains why all of these things are not foolproof.
 
#22 ·
If you want to replace and repair it the proper way...get ready to shell out major money. If your lucky it's just the interlock ignition that is bad. If it's not then you have to replace the rest of the module which is like 700$. It's not cheap to "repair" passlock. Passlock is not just a single component. It's a multi component system.
 
#24 ·
Again....that is just the ignition module portion of passlock....there is additional component to it... that generates the signal which passes to the other portion which then generates the real signal which is passed to the BCM/PCM. Hence the comment of if your lucky its the ignition module.
 
#26 · (Edited)
Nope... It's more like a 4 part system:

1. Key Cylinder
2. Ignition Passlock Module (This sends the resistance signal. Hence the reason for needing to do a relearn)
3. Passlock module which recieves the Ignition resistance signal, verifys it's good, and then sends the digital signal to the PCM/BCM to enable fuel injectors
4. PCM/BCM

Now that having been said...I have no clue where on our trucks that #3 piece is. It may be integrated into the BCM on the new CAN bus vehicles. On the older Gm vehicles it was buried under the dash. Normally a 2x2 inch box. Thats the expensive piece, because it is taking raw electrical signals and converting it to a digital data stream. That's the other problem with Passlock.....GM is not consistent on things. Results may vary. That's why I hate PASSLOCK! :ugh:
 
#27 ·
Interesting. From my research I have read that the black piece in the above picture is what sends the resistance signal to the BCM indicating that the passlock is correct, then the BCM sends a signal to the PCM allowing the engine to start up.

The other other passlock module that you suggest exists is in the BCM itself. Which i doubt in about 90% of the cases with trucks that exhibit this type of problem is bad.

The black piece above rotates and is prone to wearing out.


Here is a good read i found on how the system works.

The Passlock(TM) system is provided in order to prevent vehicle theft if the ignition lock cylinder is forced to rotate. The Passlock(TM) controller reads the coded Passlock(TM) data signal. The data consists of a voltage generated by a voltage divider network created between the Passlock(TM) assembly and the Passlock(TM) controller. If the data is correct , indicating rotation of the lock cylinder with the proper mechanically cut key, then the Passlock(TM) controller sends a password to the powertrain controller via serial data to indicate that fuel should be delivered to the engine. The Passlock(TM) controller also interfaces with the driver displays subsystem to indicate, via a security telltale, the Passlock(TM) subsystem status and acute subsystem failures.

The components of the Passlock(TM) system are as follows:



The ignition switch

The body control module (BCM)

The security indicator on the instrument cluster

The engine control module (ECM)


BODY CONTROL MODULE (BCM)
The body control module (BCM) contains the logic of the theft deterrent system. The BCM provides the 5-volt reference to operate the Passlock(TM) sensor. The BCM also measures the voltage of the off/run/crank voltage. The voltage measured will indicate whether the Passlock(TM) sensor has been activated and whether the resistance value from the sensor is a valid value or the tamper value. If voltage measured is in the valid range, the BCM compares this voltage to a previously learned voltage code. If the voltage codes match, the BCM sends a serial data message containing a password to the engine control module (ECM). If the voltage codes do not match, or the voltage is in the tamper range, or there is a circuit fault, the BCM will not send the correct password to the ECM, and the vehicle will not start.

ENGINE CONTROL MODULE
The engine control module (ECM) contains the remainder of the logic of the theft deterrent system. If a serial data message containing a valid password is received from the body control module (BCM), the ECM will continue to allow the fuel injectors to operate. The ECM will allow the fuel injectors to operate until it decides there is no valid password coming from the BCM. If the ECM does not receive a serial data message, or receives a serial data message with an incorrect password, the engine will crank and will not run or will start and stall immediately.



FUEL LOCKOUT CYCLE
When it receives a password which is incorrect or a password which indicates tamper and the engine control module (ECM) disables the fuel injectors, the fuel injectors remain disabled for 10 minutes even if the ignition switch is turned from the RUN position to the OFF position.

CHANGING THE PASSLOCK(TM) COMPONENTS
The following components contain codes or passwords, or must learn codes or passwords for the Passlock(TM) system to allow the vehicle to start:



The ignition switch

The body control module (BCM)


If any of these parts are replaced, a learn procedure must be performed. Refer to Programming Theft Deterrent System Components. If parts are replaced and a learn procedure is not performed, the engine will crank and will not run or will start and stall immediately.



As I said, the key itself doesn't "learn" or "know" anything but there are other components in the PASSLOCK system that do contain "logic", and if the ECM can't get a good reading from the key cylinder *housing* (not the key or the key cylinder), or the BCM, then we'll have this problem.

I can't say what it might cost to diagnose and correct the problem. A good locksmith might be able to handle this.
 
#28 ·
Yeah...I know how the system works. As far as wearing out...the big issue is not that it wears out, but rather the system is unable to compensate for the increased contact oxidation over time, as well as the increased resistance that happens over time. I agree that a vast majority of the time it's prolly not the second piece of the system that goes bad, its the interlock ignition piece. However especially in unicknn case, it may be more than that as repeated relearns have had no effect. That usually means there is something going on. Or it is just so toast that the resistance being generated is completely out of wack. In your case it may just be the interlock. It never hurts to try the cheap method first.
 
#30 ·
From my experience and understanding it has to be done at a dealer unless you some how get lucky and get an interlock that exactly matches what your current expected resistance is. The reprogramming tells the other piece what resistance it should be looking for.
 
#31 · (Edited)
I see. So the 30 minute relearn procedure wont work then. I wonder if there is a way you can choose which interlock module you need. I know you can measure the resistance on one of the wires.

There is a auto shop right up the street from my house that is pretty high tech. Im going to go talk to the manager and see if they have a techII machine.
 
#32 · (Edited)
I just talked with my mechanic buddy and he said that as long as you get the same resistance module the 30min relearn will work. If not...Tech II time. It's also possible for the relearn process to not always work on the first try. Eitherway we are discussing. I may be blending passkey and passlock together. He also just let me know there is actually like 4 different systems....but not 100% either way. I found this article...might help some...
http://www.the12volt.com/installbay/uploads/FEF_N555L_7-02B.pdf

So in conclusion....I have no freaking clue. I would follow what the guy in the cfan thread said, and be prepared to need a Tech II.
 
#34 ·
The mechanical portion to replace the module itself it fairly simple. Just need some hand tools and possibly a steering wheel puller. It can be done in a couple of hours max. Possibly even just do it in the parking lot of the dealership then push the truck to the service area.

I know you can measure your resistance and find out what you need but I have not found a source yet that tells you if there are different part #'s for the different resistive values of the passlock module. if you can narrow that down it would almost be a plug ans play deal.

Can you ask your buddy if there is a way to order a specific value passlock module?
 
#35 ·
I was just about to send you a PM. I've been researching your issue nick, and I honestly think ignition is the first place to start with you. If you have a buddy with a Tech II have him scan your truck and he should be able to diagnose your issue real fast. From what I've read on HPtuners and getting more of an idea of how VATS ties into everything....I don't think that just turning it off will help you. VATS will keep the system running, but if the BCM is not even recieving a good signal from the switch, it doesn't matter because it won't relay the signal. Turning VATS off just allows you trick the truck into running, such as using a remote start which bypasses the system.
 
#38 ·
Yup. With VATS off, it just allows you to hot-wire a vehicle like in the old days. You still need to have something to start the ignition process.
 
#40 ·
Dealership or Shop. As long as they have a Tech II you are fine. Sorry for the confusion.
 
#43 · (Edited)
Awesome. hate to say this but looks like your the guinea pig for my project. Hopefully it will work out for you. definately update this thread once you get it done. And since you dont know what resistive value interlock your getting try doing the re-learn on your own first, if it doesnt work then go to a dealership.


Put a charger on your battery.
 
#42 ·
Hope to hell that works nick. Definitely let us know how it goes.
 
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