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Old 11-06-2008, 10:35 PM   #1
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shaved tailgate on a dime

never having much money , but wanting a shaved rear handle , decided to try my own . found some metal from a lawn mower project . got this far today , no going back now commits and suggestions welcome .

silver hair deere
Attached Images
File Type: jpg SUNP0001_edited (Small).JPG (29.7 KB, 20 views)
File Type: jpg SUNP0002_edited (Small).JPG (25.9 KB, 18 views)
File Type: jpg SUNP0003_edited (Small).JPG (25.6 KB, 20 views)
File Type: jpg SUNP0004_edited (Small).JPG (23.3 KB, 28 views)
File Type: jpg SUNP0005_edited (Small).JPG (23.2 KB, 23 views)
File Type: jpg SUNP0006_edited (Small).JPG (26.2 KB, 28 views)
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Old 11-06-2008, 10:38 PM   #2
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Re: shaved tailgate on a dime

where is MC? we need to see how you do this and how it turnes out
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Old 11-06-2008, 10:40 PM   #3
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Re: shaved tailgate on a dime

I can't really make out much from those pics....
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Old 11-06-2008, 10:52 PM   #4
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Re: shaved tailgate on a dime

Looks inventive dude, keep us posted.
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Old 11-06-2008, 10:56 PM   #5
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Re: shaved tailgate on a dime

looks like you have you hands full good luck
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Old 11-06-2008, 11:03 PM   #6
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Re: shaved tailgate on a dime

need better pics. I helped shaved my buddys truck in school. the only sucky part was geting the plate straight after the second handle we used a magnet which worked great.
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Old 11-07-2008, 02:30 PM   #7
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Re: shaved tailgate on a dime

being old and disabled (get the jokes out of the way now) i can only spend at most 3 hrs aday before i need to go in so today i built and welded a weather lip at the bottom to keep watyer out . also cut hole larger and tried to pop the ribs back up ,so the new plate will be weather tight . remember flux mig (gan't afford gas (or i would have bought a kit ) sorry about the poor pictures but the camera is all i got now . the old plate is just lying in there in the mock up stage .

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Attached Images
File Type: jpg SUNP0001_edited (Large).JPG (62.6 KB, 14 views)
File Type: jpg SUNP0002_edited (Large).JPG (71.3 KB, 11 views)

Last edited by silver hair deere; 11-07-2008 at 02:34 PM.
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Old 11-07-2008, 02:50 PM   #8
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Re: shaved tailgate on a dime

looking good so far. and don't worry about any form of joking about disabilities. we got a deaf guy, a 17 year old amputee, and other people with lesser forms of disabillities on this forum, and we do not make fun of them.
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Old 11-07-2008, 03:01 PM   #9
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Re: shaved tailgate on a dime

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Originally Posted by greg larkins View Post
looking good so far. and don't worry about any form of joking about disabilities. we got a deaf guy, a 17 year old amputee, and other people with lesser forms of disabillities on this forum, and we do not make fun of them.
way to make him feel good.
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Old 11-07-2008, 03:35 PM   #10
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Re: shaved tailgate on a dime

glad to hear that , some other forms are not as kind .

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Old 11-07-2008, 09:22 PM   #11
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Re: shaved tailgate on a dime

like the ingenuity! lets see some more pics
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Old 11-10-2008, 02:56 PM   #12
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Re: shaved tailgate on a dime

after a long couldn't harley get out of bed weekend , felt better today . heres what i got done today . the old bracket didn't work with the bracket in the front , it will be moved to the rear for support . and the plate had to be flattened out . no I'm working with the height of the handle so the ends will fully unlock . commits and suggestions welcome . by the way what is the largest picture you can up load .

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Attached Images
File Type: jpg SUNP0001_edited (Large).JPG (57.7 KB, 4 views)
File Type: jpg SUNP0002_edited (Large).JPG (73.4 KB, 3 views)
File Type: jpg SUNP0003_edited (Large).JPG (67.8 KB, 5 views)
File Type: jpg SUNP0004_edited (Large).JPG (87.3 KB, 3 views)
File Type: jpg SUNP0005_edited (Large).JPG (65.6 KB, 6 views)

Last edited by silver hair deere; 11-10-2008 at 03:12 PM.
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Old 11-12-2008, 03:07 PM   #13
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Re: shaved tailgate on a dime

got a lot done today . had to make a decision on where to mount the plate that holds the handle , on the top plate that hold the trim piece or down in the tailgate with a bracket after much thought i choose down in the tailgate . if you mount on the trim plate then every time you need to get in you have to pry off the plastic trim piece . and they break easy . here what i come up with . nothing is welded in yet . still waiting for feed back .

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Attached Images
File Type: jpg SUNP0001_edited (Custom).JPG (169.2 KB, 1 views)
File Type: jpg SUNP0002_edited (Custom).JPG (148.6 KB, 1 views)
File Type: jpg SUNP0003_edited (Custom).JPG (177.2 KB, 4 views)
File Type: jpg SUNP0004_edited (Custom).JPG (164.6 KB, 1 views)
File Type: jpg SUNP0005_edited (Custom).JPG (179.9 KB, 0 views)
File Type: jpg SUNP0006_edited (Custom).JPG (157.6 KB, 6 views)
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Old 11-13-2008, 03:08 PM   #14
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Re: shaved tailgate on a dime

more today got handle plate tacked in to check to see if it works , perfectly . finish welded in plate . worked on top trim plate to make it look better . drilled and put in screws . wedged a piece of wood under handle to take picture of lock on end it go in further . tomorrow building a patch plate for hole where handle used to be .sure which i had gas instead of flux core . I've tried posting pictures every which way to get them bigger no luck read the post on it nothing . in the last picture the handle was bent by po after picture i fixed it a little better .


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Attached Images
File Type: jpg SUNP0001_edited (Large).JPG (65.6 KB, 0 views)
File Type: jpg SUNP0002_edited (Large).JPG (49.5 KB, 1 views)
File Type: jpg SUNP0003_edited (Large).JPG (61.3 KB, 0 views)
File Type: jpg SUNP0004_edited (Large).JPG (59.0 KB, 1 views)

Last edited by silver hair deere; 11-13-2008 at 04:38 PM.
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Old 11-14-2008, 03:32 PM   #15
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Re: shaved tailgate on a dime

got the old opening covered today . the hardest part was cutting and trimming a piece of metal to fit the hole . i think my welding is getting better (remember flux core) the funny part was i wear a welding apron (it would take two cows to really cover me) i was setting there doing my thing and i smell something , right past the welding apron my paints caught on fire . no hurt to me but funny . the rest of the pictures are as far as i got today . due to weather won't be back out there till monday enjoy .

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Attached Images
File Type: jpg SUNP0001_edited (Small).JPG (20.6 KB, 0 views)
File Type: jpg SUNP0002_edited (Small).JPG (24.9 KB, 1 views)
File Type: jpg SUNP0003_edited (Small).JPG (24.0 KB, 5 views)
File Type: jpg SUNP0004_edited (Small).JPG (29.2 KB, 6 views)
File Type: jpg SUNP0005_edited (Small).JPG (26.9 KB, 5 views)
File Type: jpg SUNP0006_edited (Small).JPG (27.8 KB, 3 views)
File Type: jpg SUNP0007_edited (Small).JPG (30.6 KB, 3 views)
File Type: jpg SUNP0008_edited (Small).JPG (20.9 KB, 10 views)
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Old 11-14-2008, 11:55 PM   #16
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Re: shaved tailgate on a dime

commin along man. you paintin it?
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Old 11-15-2008, 01:32 AM   #17
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Re: shaved tailgate on a dime

Minor suggestion although seems to be too late now looks like you had your wirespeed and amp setting too low also i would have filled all the way around not just 10 or so tacks but looking good lil buddy. i think i have a tailgate shave walkthrough on here somewhere try searching for it.
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Old 11-15-2008, 04:08 AM   #18
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Re: shaved tailgate on a dime

as with all my projects dollar general $1.00 paint bomb . as for the weld .035 flux core , affread of heat warping or burn through . thanks for the suggertions . never claimed to weld , but i did stay at a holiday inn once .

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Old 11-15-2008, 04:50 AM   #19
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Re: shaved tailgate on a dime

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Originally Posted by silver hair deere View Post
as with all my projects dollar general $1.00 paint bomb . as for the weld .035 flux core , affread of heat warping or burn through . thanks for the suggertions . never claimed to weld , but i did stay at a holiday inn once .

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that wire is way to big for that project and it wont heat warp with tack welds you just have to take your time
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Old 11-15-2008, 09:06 AM   #20
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Re: shaved tailgate on a dime

excuse me i suffer from C.R.S. it is .030 flux core . i have the gas kit but no money for the tank . (live on disable pay) so i do the best i can , yes i should have welded it fully but it isn't a hight stress and i need to conserve my wire for future projects . i hope this form doesn't hold it against me because i'am dirt poor and must dream of ways to cheaply build this stuff . believe me i would love to buy a kit for this projects but i can't . sorry

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Last edited by silver hair deere; 11-15-2008 at 09:12 AM.
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