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Project BluePrint - Wood Roof Rack build

1439 Views 6 Replies 2 Participants Last post by  lil_nene
I am pulling these posts from my build thread: Project Blueprint in order to make it easier for people to reference since the thread has become rather large...

These posts focus on my wooden roof rack.
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Cut some wood up that I had sitting around the garage...

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Alright, so the cat is out of the bag... I decided (last minute) to build a roof rack out of some black walnut that I have had sitting in the garage for a very long time.

The parts, I have some Thule feet from sjsmith.

I picked up some steel slats and cut out my load bars. The steel slats are bolted to the top of the load bars, this gives it a lot more strength.




The runners that I cut out are simply bolted there for aesthetics really, and to hold the back bar in place, but as you can see, it can still hold a load that I would be willing to put up top. Will probably end up getting some steel slats for those as well.







And finally, I bent some steel to make my brackets and cut out a front fairing. I attempted to bend the wood into a curved shape, but that didn't work. So I sanded the shit out of it and gave it a bit of a curve/rounded appearance.








And finally, everything is drying from being painted or cleared..

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15
Alright, so the cat is out of the bag... I decided (last minute) to build a roof rack out of some black walnut that I have had sitting in the garage for a very long time.

The parts, I have some Thule feet from sjsmith.

I picked up some steel slats and cut out my load bars. The steel slats are bolted to the top of the load bars, this gives it a lot more strength.




The runners that I cut out are simply bolted there for aesthetics really, and to hold the back bar in place, but as you can see, it can still hold a load that I would be willing to put up top. Will probably end up getting some steel slats for those as well.







And finally, I bent some steel to make my brackets and cut out a front fairing. I attempted to bend the wood into a curved shape, but that didn't work. So I sanded the shit out of it and gave it a bit of a curve/rounded appearance.








And finally, everything is drying from being painted or cleared..

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15
Alright, update time...

clearing the fairing...


back together and a couple shots.






these be some terrible photos but you get the idea... Should be able to get some much better ones over the next couple days... maybe.









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10
I still have a couple ideas to add to this like some end-caps on the fairings and some more slats.

But, that's the roof rack. Now, go build one. :lol:
This is awesome. Making it easier for sure...
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