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Home Made Side Skirts

25K views 61 replies 27 participants last post by  05crewi5  
#1 · (Edited)
Hey All.
So I was happy with how my Street Scene roll pan came out... But Now that I'm going to lower the truck, It wont look right seeing that ugly frame under the truck!

The front lower valance, I painted. (Haven't seen many other guys paint it)
So now I need something on the body's side also.

I bought a 10 foot long 6" diameter PVC pipe at Lowes, and cut it into thirds, length wise.
I did this on my Table saw, and I didn't do a very good job keeping the edges straight. Pipe liked to roll, despite how hard i tried marking it, etc etc. I wonder if anyone else could come up with some good ways of cutting PVC pipe lengthwise. The problem is that as your blade goes through the pipe, the Pipe tries to PINCH the blade.

Anyway... with cutting the pipe in thirds, the bottom edge goes to the frame, and the upper edge comes just past 90, and starts angleing back in towards the truck. Perfect !!!

I plan on welding some Studs to the frame, and key holing some holes on the framework of the side skirts (height adjustability). It's 1/4" thick pipe, so I'll be able to counter flush some Rivets on the outer side of the skirts, and fill w/ body filler to make it look flush outside.
For the ends, in the wheel wells, I have some 6" diameter PVC End Caps that I'll plastic weld onto the inner side, and smooth out.

Here's a photoshop of how it will look, and a Paint image of the planned brackets.
Wish me luck, and tell me what you think:
 

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#5 ·
Not a bad idea, PVC isn't super expensive either, I like it!!! Extra set of hands and you'll be able to achieve that straight cut. I think a panel saw might work too if the angle of it could be adjusted, the saw moves back and forth instead of the product being cut.
 
#6 ·
you can use cardboard and then several layers of seran wrap it.. or packaging tape and make a mold of it or use foam and cut to what you want it to look like mold it with fiberglass. thats what we did when we made our own side skirts on my friends civic widebody..everything was one offed..
 
#7 ·
. . . uuuuuh... ok haha
 
#12 ·
Screw the PVC pipe to a 3/4 plywood angle with a guide on the bottom. I don't have any way to show you but if you can imagine a piece of ply with a 3/4 X 5/16ths X 8' piece of hardwood screwed to it put the guide in the slot on you table saw and then run it through the saw. This gives you your cutting edge and you measure your distance, attach your cut off ply evenly down the length of you jig. Screw the PVC to the upright part of the jig and cut. Don't clamp it because you can jam the blade. I hope this makes sense.
 
#18 ·
I know exactly what you're talking about. I think i'll be doing that just for a guide to straighten out what I have already.

And thanks everyone else~~~
 
#13 ·
The chop of the final product is pretty fuckin awesome
 
#24 ·
Plan on using the 6" end caps, and melt / plastic weld them on. Sand and smooth to finish.
That pic of my truck is just a photoshop so far. (I R Good with Photoshop)
 
#25 ·
damn good with the chop I must say
 
#28 · (Edited)
Yea - Some progress. I have the edges straightened, and the end caps plastic welded on. I think I've redesigned how i'm going to attach them.

My goal is to have them painted and installed before the 30th of this month.
I'm just now sure how the rigidity of this will work... the axial swing might be too much... but the only wat to tell is to put it on and find out!
 

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#29 ·
Looks like a solid install plan