Disclaimer
The community here at 355nation.net urges you to please use caution and seek professional assistance when performing modifications to your vehicle. Before attempting any modification it is advised that you refer to your Colorado or Canyon service manual or contact a certified mechanic as not all GMT355 trucks are the same. The staff and the associated members are in no way responsible for any damages, injuries or other harm inflicted to your vehicle or yourself which may result in attempting these modifications. The posts and content presented on this site reflect in no way the views of 355nation.net or it’s ownership.
A 355nation How To presented by
gway
Project Name
Project Super Cool
Project Description
Installing a V8 Radiator in an I5/I4
Skill Level
Easy/Moderate
Project Vehicle
Make: Chevrolet
Model: Colorado
Year: 2006
Engine: 3.5L
Power Windows: No
Sun Roof: No
Tools Needed
Tools depending on setup.
Project Time
3 hours or less
Project Cost
I ordered my V8 radiator from 1aauto.com for $150 shipped. The V8cooling system holes 13qt compared to our 10qt system. The v8 radiator is slightly bigger and is a 2 core radiator compared to the 1 core I5 one. The H3 radiator is also the same as the v8 and is a 13qt system.
I have supermods efan so if you have the stock fan and shroud you may have to either get the V8 shroud or modify yours to fit.
The V8 radiator comes with a transmission cooler built in. I'm a 5-speed so i went to Lowes and bought two 3/8" flared plugs in the plumbing department part number: A159. It has to be flared for some reason as the normal 3/8" plugs wont fit. I also added some threadlocker to them just to keep them from backing out.
Steps
The community here at 355nation.net urges you to please use caution and seek professional assistance when performing modifications to your vehicle. Before attempting any modification it is advised that you refer to your Colorado or Canyon service manual or contact a certified mechanic as not all GMT355 trucks are the same. The staff and the associated members are in no way responsible for any damages, injuries or other harm inflicted to your vehicle or yourself which may result in attempting these modifications. The posts and content presented on this site reflect in no way the views of 355nation.net or it’s ownership.

A 355nation How To presented by
gway
Project Name
Project Super Cool
Project Description
Installing a V8 Radiator in an I5/I4
Skill Level
Easy/Moderate
Project Vehicle
Make: Chevrolet
Model: Colorado
Year: 2006
Engine: 3.5L
Power Windows: No
Sun Roof: No
Tools Needed
Tools depending on setup.
- Rachet & Miscellaneous sockets
- Channel Locks or Pliers
- Specialty tool needed is a file
Project Time
3 hours or less
Project Cost
- 2009 - 2011 Chevy Colorado Radiator for V8 5.3L, PN: 1ARAD00850 -$150
- Dexcool (1-2 gallons) - $16 each
- Upper Radiator Hose Part # 22129 *cut to fit* - $12
- Lower Radiator Hose Part # 22917 - $20
Both from O`Reillys Auto Parts
I ordered my V8 radiator from 1aauto.com for $150 shipped. The V8cooling system holes 13qt compared to our 10qt system. The v8 radiator is slightly bigger and is a 2 core radiator compared to the 1 core I5 one. The H3 radiator is also the same as the v8 and is a 13qt system.
I have supermods efan so if you have the stock fan and shroud you may have to either get the V8 shroud or modify yours to fit.
The V8 radiator comes with a transmission cooler built in. I'm a 5-speed so i went to Lowes and bought two 3/8" flared plugs in the plumbing department part number: A159. It has to be flared for some reason as the normal 3/8" plugs wont fit. I also added some threadlocker to them just to keep them from backing out.
Steps
- Remove the grille. http://www.355nation.net/forum/how-exterior/17-how-grill-removal-pics-video.html
- Using channel locks or pliers squeeze the lower hose clamp and slide it back away from the radiator and then remove the hose from the radiator and let the coolant run out.
- Remove the fan assembly. Either your stock fan and shroud or in my case the efan. http://www.355nation.net/forum/how-performance-maintenance/27145-how-change-your-water-pump.html That will help for those with a stock fan and also later on if you want to change your pump while your radiator is out.
- Remove the upper radiator hose the same way as the lower minus the coolant coming out.
- Remove the top bolt and bracket on top of the radiator as well as the 2 bolts holding the condensor to the radiator. There's 1 on each side just below the core support.(I believe it's called that on our trucks.)
- You'll have to lift the condensor up to get it out of the 2 U brackets that hold it at the bottom. There is enough room to lift it up and then pull it toward you to clear the bracket.
- Grab the radiator and gently wiggle it while pulling up and pull it out of the truck.
- I changed my water pump while i had the radiator out just for the ease of doing it while the radiator was out and i already had it.
- Once the old radiator is out of the truck you'll need a torque bit to take the top screws out of the sides to remove the rails. I'm sorry i dont know what the size is. My mechanic at work took them off for me while i wasnt around.
- Once their out you can tap it from the top downward to knock it out of the holder on the bottom. You'll have to do the same to the new v8 radiator as well.
- You will then need to use a file and file down the inside of the tabs on the bottom of the radiator because they are about half the hole out to where it wont line up. Take your time and take little incriments off at a time. Then recheck until you've removed enough for it to line up the top holes. Once it lines up reinstall the top 2 bolts.
- Install the v8 radiator into the truck and install the top radiator mount.
- Reinstall the condensor just like it was removed.
- Reinstall the upper and lower hoses. I replaced mine since i had them off. If you replace the lower you'll have to remove the inner fender to get to the other end of the hose just like replacing your thermostat. The upper was a cut to fit so i had to saw it down a bit. *You can reuse your stock hoses. I just wanted to replace mine since they were seasoned.*
- Install the efan/either the stock shroud or v8 shroud and stock fan. Efan must be modified.(shown below)
- Refill your radiator will your desired coolant and start it up. I filled mine up with about 1 1/2 gallons of water and let it run until it got hot and then pulled the lower hose off and let it all drain out. Then i refilled it with dexcool. It only took a little over 1 1/2 gallons to refill the coolant system and overflow bottle.
- If you have an efan you will need to modify it to work. I went to my local hardware store and picked up 2 1/4" screws that were 1" longer because they didn't have the same size that came with the efan. The efan's top holes need to be redrilled to fit along with the bottom two set pins needs to be modified to fit and lengthened. The drivers side needs to just be longer to reach the holes in the bottom of the radiator. The passenger side needs to be moved over 1/4" and also needs to be longer.
- Take your efan and sit it in up against the radiator and have someone hold it. Get under the truck and see how far you'll need to redrill the passenger side hole.
- Once you have redrilled the bottom holes and installed the longer screws put it back in the truck and see where you will need to drill for the top holes to line up. I just eyeballed mine and it came out real well.
- Once you have redrilled the top holes so they will bolt up reinstall your fan.
