1. My coolant is 3 months old, 40% coolant, 60% distilled water.
2. 180 degree stant thermostat, less than 8K Miles since installed.
3. Radiator is level, (i only have a 1" body lift, like many many others on here do)
4. im pretty sure the stock grill is fine, ive seen worst grills on other cars.
5. my custom bumper is a "tube" bumper, allowing lots of air everywhere, except for the skid plate in the middle, ive ran on the high way with it on and off, and the temp Is slightly lower, but still on the Hot side.
6. I beg to differ, my truck did not have one since the day i bought it (used) and it never overheated.
7. Ive switched back and forth many times with my Diablo intune and no noticeable difference in temps.
8. this i believe to be true, my truck weighs about 350lbs more than in stock form, thus the reason to upgrade all the cooling system in my truck, aside from it being in the 90s year round.
But none of the above addresses the E-fan issue, which is what ive basically nailed it down to.. i have an almost-new v8 radiator, with an almost-new acdelco waterpump, thermostat, oil coolers, etc etc..
the "over-heating" on the highway issue began after i installed my efan, and im really not going to link the 10+ threads ive found online on various forums (pirate4x4, m5boards, tacomaworld... etc) so take my word for if you want or not, but the issue is in the e-fan itself, and how the shroud is completely sealed up agains the radiator, causing the fan to actually block airflow after a certain speed on the highway, slow down or come to a stop, and the truck cools down quickly and perfectly fine, cruise at a moderate speed on the highway without putting the engine under much load, and the temp stays steady, accelerate to 70+ mph and try holding speed (the engine will be under constand load) and the temp starts rising above the 3/4 mark, slow down to a stop, and the temps will lower quickly, you can idle all day long if you want and the truck will remain cool, ride around town, beat on it from light to light, and it will remain cool, but go on the highway and do what i just mentioned and the temp will start rising... That is the issue im having.
anyways, as i said before, im gonna try something out next week and i will report back.